KCL20 Vertical Ultrasonic Bottle Washing Machine
KCL20 Vertical Ultrasonic Bottle Washing Machine consists of a base, a drum, a screw lifting mechanism, a transmission mechanism, a water pump, a filter, and other components. After the bottle is filled with water, it enters the sink for ultrasonic washing for 1 minute. Then it is transmitted by a screw to the lifting wheel, and after lifting, it is clamped by the large drum mechanical arm. The mechanical arm flips it 180 degrees until the bottle mouth faces downwards, and then alternately cleans it with water and gas. After cleaning, the bottle is flipped over by a robotic arm and sent out to the sterilization oven through a synchronous belt.
All parts on the machine that come into contact with the cleaning solution are made of 304 stainless steel and non-toxic and corrosion-resistant materials. All work areas are enclosed with transparent PC glass to prevent external environmental pollution. The machine is equipped with a terminal filter to ensure that the washing water and compressed air meet the clean washing requirements.
This machine adopts mechanical motion control, variable frequency speed regulation, and PLC control circuit, with reliable performance. The water temperature of the water tank is automatically controlled at a constant temperature and equipped with a water level control switch to prevent the equipment from starting the water pump, ultrasonic waves, and heating elements in a dry state. The water and gas pipeline is equipped with a pressure display, and the pressure can be adjusted through a diaphragm valve. When connected, it can receive signals from the sterilization oven and sealing machine, and automatically shut down when bottle squeezing occurs.
Working characteristics of bottle washing machine
The machine is a vertical drum structure, using a conveyor belt screw to feed bottles, a mechanical arm to clamp the bottles, flip and continuously rotate them, and a bottle washing nozzle to swing and track the movement. The bottles are alternately sprayed with water and gas for cleaning in an inverted state, and ultrasonic washing function is used, which has a good washing effect. The machine consists of a base, a drum, a screw lifting mechanism, a transmission mechanism, a water pump, a filter, and other components. After the bottle is filled with water, it enters the water tank for ultrasonic washing for 1 minute. Then it is transported by a screw to the lifting wheel, and after lifting, it is clamped by the large drum mechanical arm. The mechanical arm flips it 180 ℃ until the bottle mouth faces downwards, and then alternately cleans it with water and gas. After cleaning, the bottle is flipped over by a robotic arm and sent out to the sterilization oven through a synchronous belt.
ThThis machine is driven by an AC motor, with variable frequency speed regulation and PLC control circuit, and has reliable performance. The water temperature of the water tank is automatically controlled at a constant temperature and equipped with a water level control switch to prevent the equipment from starting the water pump, ultrasonic waves, and heating elements in a dry state. The water and gas pipeline is equipped with a pressure display, and the pressure can be adjusted through a diaphragm valve. When connected, it can receive signals from the sterilization oven and sealing machine, and automatically shut down when bottle squeezing occurs.
The bottle washing machine adopts needle tracking insertion, PLC control solenoid valve intermittent water spraying and air spraying to achieve effective cleaning in an energy-saving state. At the same time, the washed water is used as circulating water after passing through the return water tank, sanitary water pump, and filter.
The spray needle tube of the bottle washing machine adopts a circular pipe with equal diameter to the inner pipe wall and two end plugs, eliminating dead corners of the square pipe frame.
The machine is equipped with an ultrasonic cleaning machine (users can adjust the corresponding power according to the size of the bottle), which directly cleans the filled bottle with ultrasonic waves to remove the dirt on the inner and outer walls of the bottle.
The bottle washing machine adopts a conical positioning device at the bottle mouth to reduce damage to the bottles caused by spraying.
Equipped with air, circulating water, and injection water pressure detection and protection devices to ensure shutdown due to insufficient pressure.
The bottle is dispensed using a dial, ensuring stable and reliable operation.
Technical parameters of UN20 bottle washing machine
Equipment model | KCL20 |
Capacity | 80-100 bottles/minute |
Applicable specifications | 10-100ml penicillin bottle |
Damage rate | ≤0.1% |
Cleaning quality (clarity) | There are no visible foreign objects such as white blocks, color blocks, fibers, and glass shards to the naked eye, and the number of other visible foreign objects is less than 1 per bottle. |
Bottle clamping error rate | ≤0.05% |
Bottle counting error | ≤0.01% |
Residual water volume | 0.1g (weighed by drying method) |
Qualified rate of visible foreign objects in lamp inspection | 100% |
water consumption | Water consumption below 0.2-0.3Mpa: 0.4-0.6m3/h |
Gas consumption: | Gas consumption below 0.25-0.35Mpa: 40-50m3/h |
Capacitance | 15KW 380V |
Size | 2000× 2204×1350mm |
Machine weight | 2400KG |
SUPM is a national high-tech enterprise integrating R&D, production, sales and related services of pharmaceuticals, food, cosmetics industries.
