Solid Dosage Equipment
Solid dosage equipment is essential in the pharmaceutical industry for the accurate and efficient manufacturing of tablets, capsules, and other solid forms of medication. These machines are designed to handle various processes such as mixing, granulation, compression, and coating to ensure the quality and consistency of the final dosage form. Some common types of solid dosage equipment include tablet presses, capsule filling machines, granulators, and coating systems. These machines are equipped with advanced technology to control parameters such as speed, pressure, and temperature, ensuring the precise formulation of pharmaceutical products. Solid dosage equipment plays a crucial role in the production of high-quality medications that meet the strict standards of the pharmaceutical industry.
Some examples of solid dosage equipment include tablet presses, capsule filling machines, coating systems, and granulation equipment. These machines are used in pharmaceutical and nutraceutical production to efficiently and accurately produce solid dosage forms such as tablets and capsules. They are designed to handle the precise dosing of ingredients, compression of powders into compact forms, and coating of tablets for enhanced stability and visual appeal. Solid dosage equipment plays a crucial role in the manufacturing process of oral solid dosage forms, ensuring high quality, consistency, and efficiency in production.
solid dosage equipment
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Compared with other mixers, the horizontal screw belt mixer has the advantages of short mixing time, wide adaptability without damaging the mixed materials, easy cleaning, etc. It does not press or grind the materials, and has good adaptability for mixing coarse and fine materials. The horizontal screw belt mixer generates composite movements such as transverse cross convection, mixing, and diffusion inside the machine body without damaging the mixture, enabling the material to achieve optimal mixing effect in a short period of time.
Application areas:
Food industry (baking industry, aquaculture industry, meat enterprises, vegetable and fruit processing enterprises, frozen industry, food additives, beverages, seasonings, canned food industry, snack food, candy manufacturing enterprises, etc.)
Pharmaceutical industry (pharmaceutical industry, medical products, active pharmaceutical ingredients, finished drugs, etc.)
Plastic and glass recycling industry (plastic recycling, glass recycling, etc.)
Sanitary products (tissues, diapers, etc.)
Wood, coal, mining (downstream equipment protection)
Food industry (baking industry, aquaculture industry, meat enterprises, vegetable and fruit processing enterprises, frozen industry, food additives, beverages, seasonings, canned food industry, snack food, candy manufacturing enterprises, etc.)
Pharmaceutical industry (pharmaceutical industry, medical products, active pharmaceutical ingredients, finished drugs, etc.)
Plastic and glass recycling industry (plastic recycling, glass recycling, etc.)
Sanitary products (tissues, diapers, etc.)
Wood, coal, mining (downstream equipment protection)
Vacuum freeze dryer is suitable for drying high-end raw materials such as pharmaceuticals, traditional Chinese medicine decoction pieces, biological and wild vegetables, dehydrated vegetables, food, fruits, chemicals, pharmaceutical intermediates, etc. Freeze vacuum drying is a new type of box structure developed by combining the refrigeration system, vacuum system, thermal oil heating system, and dehumidification system in a vacuum freeze dryer, which greatly utilizes the storage space inside the box for freeze-drying.
1. Working principle and application industry
Cone spiral belt vacuum dryer is a common and important industrial equipment widely used in chemical, pharmaceutical, food and other fields.
Its main function is to quickly remove moisture from materials by vacuum drying them at low temperatures, ensuring product quality and stability.
1). working principle
The conical spiral belt vacuum dryer adopts a unique design and working principle.
It mainly consists of a conical container, a spiral stirrer, a vacuum system, a heating system, and a cooling system.
Firstly, add the wet material into the conical container through the feeding port.
Then, the spiral mixer starts to operate, evenly stirring and mixing the materials.
Then, the vacuum system starts working, extracting the air from the container to create a vacuum environment.
At the same time, the heating system heats the conical container by heating the external medium.
Cone spiral belt vacuum dryer is a common and important industrial equipment widely used in chemical, pharmaceutical, food and other fields.
Its main function is to quickly remove moisture from materials by vacuum drying them at low temperatures, ensuring product quality and stability.
1). working principle
The conical spiral belt vacuum dryer adopts a unique design and working principle.
It mainly consists of a conical container, a spiral stirrer, a vacuum system, a heating system, and a cooling system.
Firstly, add the wet material into the conical container through the feeding port.
Then, the spiral mixer starts to operate, evenly stirring and mixing the materials.
Then, the vacuum system starts working, extracting the air from the container to create a vacuum environment.
At the same time, the heating system heats the conical container by heating the external medium.
The tunnel circulating hot air oven is a continuous drying equipment that can continuously bake without interruption, improving product production efficiency. Equipped with chain transmission on both sides, it solves the problem of running off during transportation. The oven is heated in sections, controlled by an independent electrical box, and easy to operate. The structure mainly consists of two parts: the conveyor system and the drying furnace. Multi stage independent PID temperature control ensures uniform temperature inside the furnace. The conveying speed is variable frequency and adjustable, with smooth operation and high production efficiency.
Introduction to KCL20 Vertical Ultrasonic Bottle Washing Machine
The machine is a vertical drum structure, using a conveyor belt screw to feed bottles, a mechanical arm to clamp the bottles, flip and continuously rotate them, and a bottle washing nozzle to swing and track the movement. The bottles are alternately sprayed with water and gas for cleaning in an inverted state, and ultrasonic washing function is adopted, which has a good washing effect.
The machine is a vertical drum structure, using a conveyor belt screw to feed bottles, a mechanical arm to clamp the bottles, flip and continuously rotate them, and a bottle washing nozzle to swing and track the movement. The bottles are alternately sprayed with water and gas for cleaning in an inverted state, and ultrasonic washing function is adopted, which has a good washing effect.
Application of drum Tablet duster collecto:
This machine is an automatic continuous operation screening machine that can be used in conjunction with various models of rotary tablet presses produced by our company. It is the main auxiliary equipment of tablet presses. Its function is to separate the powder particles floating on the surface of the tablet from the excess material brought along with the tablet from the tablet outlet after various powdered materials are formed by the tablet press, and it can be connected to a vacuum cleaner to be sucked out through the powder suction port.
Features: The other parts of this machine are mainly made of stainless steel, which is easy to rinse, and has a corrosion-resistant and beautiful appearance.
This machine is an automatic continuous operation screening machine that can be used in conjunction with various models of rotary tablet presses produced by our company. It is the main auxiliary equipment of tablet presses. Its function is to separate the powder particles floating on the surface of the tablet from the excess material brought along with the tablet from the tablet outlet after various powdered materials are formed by the tablet press, and it can be connected to a vacuum cleaner to be sucked out through the powder suction port.
Features: The other parts of this machine are mainly made of stainless steel, which is easy to rinse, and has a corrosion-resistant and beautiful appearance.
Application scope of dry granulation machine: The particles made by the dry granulation machine can be used as tablets, granules, capsules, etc. This machine is mainly used for granulation in pharmaceutical, food, chemical and other industries. Especially suitable for granulation of materials that cannot be solved by wet methods.
Working principle of dry granulation machine: Dry granulation machine is a new equipment that uses crystalline water in materials to directly make powder into particles. After drying, various dry powder materials are added from the top of the drying granulator and pre compressed into the rolling mill. Under the double roll compression of the rolling mill, the materials become flakes. The flake materials undergo processes such as crushing, pelletizing, and screening to obtain the required granular products.
Working principle of dry granulation machine: Dry granulation machine is a new equipment that uses crystalline water in materials to directly make powder into particles. After drying, various dry powder materials are added from the top of the drying granulator and pre compressed into the rolling mill. Under the double roll compression of the rolling mill, the materials become flakes. The flake materials undergo processes such as crushing, pelletizing, and screening to obtain the required granular products.
The steel belt granulator evenly distributes the hot melt materials from the upstream process on the steel strip that moves uniformly below it through the granulator distributor. A continuous water spray and cooling device is installed below the steel strip to force the materials on the steel strip to quickly solidify and cool during the movement process, thereby achieving the purpose of granulation and forming. According to the physical properties and process requirements, different types of granulator feeders with different principles such as external rotation, internal rotation, reciprocating, and gate type can be selected. According to physical properties and usage requirements, fabric forms such as intermittent dripping, continuous strip production, and full width overflow can be selected to produce hemispherical, strip, and sheet products respectively
The semi-automatic capsule filler adopts a programming control system, touch panel operation, stepless frequency conversion speed regulation, pneumatic joint control, and electronic automatic counting device, which can automatically complete actions such as capsule positioning, separation, filling, and locking. The filling dosage is accurate and easy to operate. The body and workbench are made of stainless steel, and the product meets national GMP requirements. Suitable for capsule filling of powdered and granular drugs and health products.
The semi-automatic capsule machine has a fast filling speed and small size differences. This machine integrates the sorting of powder capsule shells, capsule cap covers, and capsule sets, making it compact and convenient. Suitable for small and medium-sized pharmaceutical factories, health product factories, hospitals, and clinics for small to medium batch production
The fully automatic capsule filling machine is a device that fills hollow capsules with materials such as powder, particles, or small pieces. This product adopts plug type filling, intermittent operation, variable frequency speed regulation, automatic completion of bagging, sorting, filling, (waste bag removal) locking, and finished product output
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SUPM is a national high-tech enterprise integrating R&D, production, sales and related services of pharmaceuticals, food, cosmetics industries.
Contact person: Patrick
Phone: 0086-15618853718
Email: sales1@unipharmach.com
WhatsApp: 0086-15618853718
Address: No.42, Lane 959, Ledu West Road, Songjiang District, Shanghai, China
