Soft Capsule Gel Making Machine

The host is the core equipment of soft capsules, which functions to simultaneously prepare the rubber mold, quantitatively supply the contents (liquid machine paste like substances), and package the capsules into pills. Mainly composed of frame, transmission system, rubber wheel, oil rolling system, shot feeder, distribution box, feeding system, lubrication system, etc

The RG2-110 soft capsule machine adopts PLC program intelligent control, and the spindle and feeding are driven by servo mechanisms; Each component can be independently controlled or adjusted as a whole; Automatic mold alignment, automatic adjustment of loading amount, with fault self diagnosis function; Adopting a horizontal wheel hub guidance structure, the operation is smooth, and the temperature of the large wheels between 6 ° C and 20 ° C is automatically adjusted through the touch screen to meet the needs of different rubber and soft capsule products production; The soft capsule refrigeration system consists of an outdoor refrigeration unit and an internal condenser of the soft capsule machine. The cooling capacity inside the condenser is transferred to the liquid refrigerant, which is then pumped to the left and right rubber rollers. The sensors in the system are used to automatically control the temperature of the refrigerant, thereby controlling the temperature of the rubber rollers.

The mold size of the main body of the RG2-110 soft capsule machine is É 250X170mm. The left and right spindles of the mold are bored using a Swiss CNC boring machine, and the bearings are made of Japanese "SKF" C-grade high-precision bearings. The spindle accuracy is ≤ 0.02mm. The left and right spindles are driven by a seamless gearbox servo motor transmission structure design, which ensures that there is no gap between the gear transmission and the indexing, and increases the joint rate of the capsules. The upper and lower seams are consistent (this technology was originally only achieved by imported equipment), which increases the service life of the mold. The mold is made of aviation aluminum material with higher hardness and wear resistance, and is equipped with a set of No. 8 olive shaped molds. Individual differences in cavity size ≤ 2 μ m; The injection body is made of copper, and the injection hole is circular with a diameter of 1.6mm or elongated with a diameter of 1.6 × 2.4mm; Mold pressurization, with two adjustment methods: pneumatic and manual. The pressurization pressure can be displayed digitally; The feeding pump adopts a ceramic pump rod design without the need for timing, avoiding manual adjustment errors and making the loading more accurate; Equipment operating noise (one meter away): 60 decibels; Full load operating noise (at one meter): ≤ 70 decibels; The main engine and pump body are driven by servo motors, and the injection time can be adjusted online. The pump rod is sealed with PTFE gaskets, which can adjust the filling difference online by ± 2%. The sealing design of the feeding pump rod is more convenient for the production of materials such as medicine, suspensions, and traditional Chinese medicine, and the injection is smoother, reducing the probability of clogging the spray body and ensuring stable production; The feeding pump reversing plate adopts nitriding treatment, with a hardness of 60-65 degrees; The lubrication of the pump body reversing plate adopts a hidden oil groove, which is supplied by a self-priming pump and does not come into contact with the material liquid; During the soft capsule pressing process, the gelatin box of the soft capsule machine can adjust the thickness of the left and right visible tapes through the front and rear handwheels of the left and right gelatin boxes. If the thickness of the left and right visible tapes is different, the front and rear handwheels of the left and right gelatin boxes can be adjusted to make the thickness of the left and right visible tapes the same; When the thickness of the adhesive tape on the same side is inconsistent, the front and rear handwheels of the gelatin box on the same side can be adjusted to make the thickness of the adhesive tape on the same side consistent. During the soft capsule pressing process, the gelatin liquid in the gelatin box of the soft capsule machine can be automatically supplied through a sleeve valve and a glue liquid level sensor. When the liquid level of the glue drops, the liquid level sensor sends a signal to control the opening of the glue filling valve, causing the filling valve to supply glue. When the glue reaches the required liquid level, the liquid level sensor sends a signal to close the filling valve and stop supplying glue (to avoid unstable control caused by the use of a float ball device in the original Ming glue box, which may overflow the glue box and prevent normal production); The rubber lubrication adopts medicinal paraffin oil lubrication, and the lubrication adopts micro controllable oil supply technology. The oil amount can be set on the touch screen operation interface and a micro adjustment valve is installed on the oil rolling out to make the oil amount control more precise, thereby achieving alcohol and petroleum ether free, avoiding the danger of washing pills, and reducing costs; The temperature control system adopts intelligent programming design, with functions such as temperature self-tuning, temperature deviation correction, and over temperature alarm. The injector adopts water heating, and the temperature can be controlled within ± 0.1 degrees; The capsule pressing process uses a pressure fan to blow it to the fixed shaped rotating cage, reducing the secondary pollution caused by drug contact with hands.